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SPECIAL & INNOVATIVE EQUIPMENTS

Steel Lattice Towers (Transmission Pylon) Production Line

Steel lattice towers for power transmission up to 500 KV / Communication towers – Square & triangular / Radio mast towers / TV and aerial masts / Substation structures / Gantries

STEEL LATTICE TOWERS (TRANSMISSION PYLON) PRODUCTION LINE

OMM provide wide and flexible solutions by its equipment to realize the steel lattice towers.

OMM’s lattice towers production line can easily be operated and carried thanks to its user-friendly interface.

Used for steel lattice tower production (and for other application), represent the core machine for companies that wants to produce lattice towers with high quality, repeatability, large production volume and all in one machine/line passing over the old concept of production that use different machine and not one full automated production line.

By beams:
technical and main features

The cycle starts with beam pick up thanks to a partner that help the operator to put it on the roller conveyor. The beam pass through a shearing machine that perform a cut to length and after that the beam is moved, with another roller conveyor, up to reach the bridge crane that take the beam and put it on a step by step conveyor.

The line includes different punching units able to perform the different holes and slots forecasted by the design. The beams after the operation go out from the punching units by a roller conveyor and become packed with a bridge crane. The beams pack become stored in a chain conveyor, ready to be picked up by the forklift or plant bridge crane, for further operations.

This machine as all our machines/systems has been designed and manufactured respecting all the norms, in term of safety and respecting the environment (noise, fumes aspiration, energy recovery back), given by the European Community:

• Complies with all applicable requirements of the machine directive 2006/42/EC
• Conforms with all applicable provisions of the directive 2006/95/CE (low tension)
• Conforms with all applicable provisions of the directive 2004/108/CE (electromagnetic compatibility)
• Conforms with the standard EN ISO 12100 (General principles on machine design)
• Conforms with the standard EN 60204 (Machine Electrical Equipment)

OMM implement the management system in conformity with the European norm ISO 9001:2015 for the designing, construction, installation and maintenance of the industrial automatic equipment for steel fabrication (EA 18).

  • Line starts from beams
  • The line is managed from only two operators
  • Beams length range: 1,000 ÷ 4,000 mm
  • Beams thickness: 4 ÷ 12 mm
  • Angular dimension range (min/max): 50 x 50 x 4 / 110 x 110 mm
  • Numbers of hole/slots: 2 to 5
  • Holes diameter: 17 ÷ 32 mm
  • Production rate up to 2 pieces / minute
  • Real time data monitoring system & teleservice through internet connection.

By beams pack:
technical and main features

The line working modality and final result are the same. The main and only difference is that the line starts from beams pack and that the line needs only one operator for its management.

The process starts with the loading of the beams pack on to the input roller. The pack is referred and clamped to be cut to length. After cutting the pack arrive, through another roller conveyor on the following station (bridge crane) to be destocked, one by one, and each beam will feed the line for further operation of punching as above described.

This machine as all our machines/systems has been designed and manufactured respecting all the norms, in term of safety and respecting the environment (noise, fumes aspiration, energy recovery back), given by the European Community:

• Complies with all applicable requirements of the machine directive 2006/42/EC
• Conforms with all applicable provisions of the directive 2006/95/CE (low tension)
• Conforms with all applicable provisions of the directive 2004/108/CE (electromagnetic compatibility)
• Conforms with the standard EN ISO 12100 (General principles on machine design)
• Conforms with the standard EN 60204 (Machine Electrical Equipment)

OMM implement the management system in conformity with the European norm ISO 9001:2015 for the designing, construction, installation and maintenance of the industrial automatic equipment for steel fabrication (EA 18).

As above described and in addition:

  • Line starts from beams pack
  • The line is managed from only one operator
  • Beams pack dimension: 500 x 250 x L (L = 6,000 ÷ 12,000 mm)
  • Beams length range: 1,000 ÷ 4,000 mm
  • Beams thickness: 4 ÷ 12 mm
  • Angular dimension range (min/max): 50 x 50 x 4 / 110 x 110 mm
  • Numbers of hole/slots: 2 to 5
  • Holes diameter: Ф 17÷ 32 mm
  • Production rate up to 2 pieces / minute Real time data monitoring system & teleservice through internet connection